Aseptic Filling

Aseptic Filling

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filling-system

Description:
Aqua Vita has the exclusive matured medium and high speed PET aseptic cold filling technology. This technology could be applied widely. For both high acid and low acid product, the whole system could ensure the sterilization efficiency to 5D or 6D. Wet sterilization adopts PAA which is used for sterilization of the bottle and cap after being heated. The aseptic zone is realized through isolator. The machine’s inside classification clean room is kept through positive pressure. Product capacity: 10000BPH-40000BPH

Technical features:

  • Multi rounds sanitizer spraying and cleaning technology to assure the safety of technics.
  • Mechanical type or electronic pulse type nozzle is of stable performance and water saving.
  • Non-contact filling head avoids cross contamination and ensures the safety of microorganism.
  • Betatron flowmeter gives the exact constant volume.
  • The capping machine is of aseptic type, self lubrication ceramics bearing, equipped with servo-motor.
  • The cap sterilizer is of soaking type or liner spraying type.
  • Automatic inspection, control and parameter record system. All the key points of the production line have been taken aseptic monitoring.

The PET aseptic filling system is composed of the following systems:

  • Sanitizer preparation system
  • Empty bottle sterilization unit
  • Cap sterilization unit
  • Sterile material UHT sterilizer
  • Sterile material storage and constant pressure system
  • Sterile water UHT sterilizer
  • Sterile compressed air/nitrogen preparation
  • CIP/SIP System
  • Aseptic isolation system
  • 100 class clean room
  • Aseptic zone COP/SOP
  • Waste air treatment system
  • Liquid sealing system
  • Steam generator
  • Liquid nitrogen injection system
  • Aseptic 5-in-1 filling monoblock
  • Whole line automatic control system
  • Technical parameter monitor and record system

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